Tig Welder Tips - TIG Welding Secrets

TIG Welder Tips the Pros Use for Clean, Controlled Welds

If you’re searching for tig welder tips that actually translate to better beads, “TIG Welding Secrets” distills years of shop-proven technique into a practical playbook. Learn how to set heat, arc length, and torch angle so your puddle stays tight, stainless colors stay gold-straw, and thin sheet doesn’t wash out.

Created by AWS-certified inspectors and instructors with aerospace and race-fab backgrounds, this field-tested guide focuses on repeatable process control: tungsten prep and size selection, gas coverage and cup choice, balanced amperage and pulse parameters, AC balance/frequency for aluminum, and filler strategy for chromoly, stainless, and titanium. Expect fewer reworks, flatter fillets, consistent penetration, and x-ray quality fit-up—without guesswork.

  • Dial-in charts by alloy and thickness for fast, reliable settings.
  • Troubleshooting flows for porosity, undercut, contamination, and warping.
  • Fixture, fit-up, and foot-pedal modulation techniques for production-grade consistency.

For more TIG welding tips please be sure to check out our blog.

TIG Welding Secrets book cover