Aluminum welding tips from pros for precise TIG results

Struggling with distortion, porosity, or a wandering puddle? Our aluminum welding tips are distilled in “Everything You NEED to Know About TIG Welding,” a practical, field-tested guide that turns guesswork into clean, consistent welds. Expect tight beads, sound fusion, and bright etching—on thin sheet, cast parts, and 6xxx plate—without chasing settings all day.

Built by certified welders and proven in production shops, this resource explains the why behind each move: AC balance and frequency for oxide control, amperage ramp and pulse to manage heat, gas coverage and joint prep to keep contaminants out, and filler selection to match service demands. It’s the bench-side reference serious welders use to standardize setups, cut rework, and raise first-pass yield with confidence.

• Dial-in charts for common aluminum thicknesses and alloys
• Rapid troubleshooting for porosity, soot, lack of fusion, and warping
• Clear process checklists that speed setup and improve repeatability