Aluminum TIG Welding Guide - TIG Welding Secrets

The aluminum TIG welding guide for clean, repeatable, inspection‑ready results

When aluminum punishes guesswork, you need process, not folklore. TIG Welding Secrets is an aluminum TIG welding guide built by senior TIG specialists who’ve logged thousands of hours on aerospace, motorsport, and marine work. It compresses field‑tested procedures into a clear, step‑by‑step playbook—prep to post‑flow—so you get bright, tight beads with consistent fusion and minimal distortion.

Inside, you’ll dial AC balance and frequency with intent, choose 4043 vs 5356 with confidence, and set amperage, pulse, and travel speed for thin sheet, tube, and plate. You get parameter ranges by alloy and thickness, joint‑specific torch and gas setups, and a fast diagnostic path for soot, porosity, and crater cracks. Expect cleaner starts, stable puddle control, smaller HAZ, and parts that pass inspection the first time. If you want an aluminum TIG welding guide that replaces trial‑and‑error with reliable outcomes, TIG Welding Secrets delivers precise, repeatable technique you can apply today.

  • Quick‑reference charts: alloy/thickness settings, cup size, gas flow, tungsten prep.
  • Procedural checklists: oxide removal, fit‑up, preheat, filler timing, crater fill.
  • Troubleshooting matrix: black soot, porosity, lack of fusion, undercut, warpage.

For more TIG welding tips please be sure to check out our blog.

TIG Welding Secrets book cover